Baumfolder BaumCut 31.5 (For serials 78N1001 thru 700N100) Instrukcja Użytkownika

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PROGRAMMABLE
Original Operating Instructions
High-Speed Cutter
BAUMCUT 31.5
BAUM USA
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Podsumowanie treści

Strona 1 - BAUMCUT 31.5

1 234 567 8 9C0xDiPROGRAMMABLEOriginal Operating InstructionsHigh-Speed CutterBAUMCUT 31.5BAUM USA

Strona 2 - Index page

K1 - 21 234 567 8 9C0xDiPROGRAMMABLEMachine Layout1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Ma

Strona 3

K8 - 2Basic information about servicing and maintenance work• Always turn off the machine and disconnect the power supply beforeundertaking any mainte

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K8 - 31 234 567 8 9C0xDiPROGRAMMABLEABCHYDRAULICWe recommend to have oil changed and unit checked byBAUM and/or authorized personnel.Attention when bl

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K8 - 4CLEANING OF DISPLAYMaintenance should only be carried out by BAUM Service exclusively!Please call for maintenance or service ahead of due date!T

Strona 6 - Chapter Survey

K8 - 5For these documents we reserve all legal rights. They are not to be copiedor made known to others, without express agreement, regardless of what

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Printed in USATechnical alterations reserved09/77/Ho/78N1001 (V 1.2.0)© 2007 BAUM USABAUM USA1660 Campbell Road • Sidney, Ohio 45365Phone 937/492-128

Strona 8

K1 - 3Dimensions in mm!1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine ElementsPlan155019701

Strona 9

K1 - 4Transport and Installation of the Machine1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machi

Strona 10 - Machine Layout

K1 - 51 234 567 8 9C0xDiPROGRAMMABLEEnergylead wireFront side (Operating side)Power Supply1.0 Technical Data / Machine Layout / Transport and Installa

Strona 11 - Dimensions in mm!

K1 - 6Type plateThe machine designation including• manufacturer‘s address• model• machine number• date of fabrication• electric. equipmentis indicated

Strona 12 - Place of Installation

K1 - 71 234 567 8 9C0xDiPROGRAMMABLEFront side (operating side)Rear side1.0 Technical Data / Machine Layout / Transport and Installation of Machine /

Strona 13 - Power Supply

K1 - 8Safety Relevant Machine Elements1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elemen

Strona 14 - Type plate

K1 - 9Safety SignsWarning: Dangerous voltage(e. g. electrical connector boxes, control boxes/control cabinets of machine control systems)Safety Signs

Strona 15 - Rear side

K1 - 101.0 Technical Data / Machine Layout / Transport and Installation of Machine / Safety Relevant Machine ElementsTechnical DataResidual RiskIn sp

Strona 16 - Durability

K1 - 111.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine ElementsTechnical DataCutting width 8

Strona 17 - Safety Signs

E - 2Index pageControl Panel / Operating Elements ... E - 4Explanation of Pictogra

Strona 19

K2 - 12.0Any person on the user´s premises concerned withthe operation, maintenance and repair of the machi-ne, resp., is expected to have read and co

Strona 20

K2 - 2Foreword to the operating instructionsThese operating instructions are designed to familiarize theuser with the machine/plant and its designated

Strona 21

K2 - 3Observe all safety instructions and warnings attached to themachine/plant.See to it that safety instructions and warnings attached tothe machine

Strona 22

K2 - 4Warning of special dangersAny procedure impairing the safety at the machine must berefrained from. In particular do not- reach into the range of

Strona 23

K3 - 13.0Start UpAttention!Prior to any commissioning and any change of shifts the operatingstaff has to check if the safety-related machine elements

Strona 24

K3 - 21 234 567 8 9C0xDiPROGRAMMABLE3.0 Start UpSwitching Machine ON2Attention!Prior to any commissioning and any change of shiftsthe operating staff

Strona 25 - Start Up

K3 - 33.0 Start UpProgram Data DisplayABAfter switching on, the "Program Data Menu"* appears on the screen.It shows among other things...on

Strona 27

K4 - 1Manual Operation4.0

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E - 3Select Language/Measuring Unit ... K5B - 3Knife Compensation ...

Strona 29 - Manual Operation4.0

K4 - 21 234 567 8 9C0xDiPROGRAMMABLE123456789C0xDRAMMABLEPROGRAMMABLESetting of Measurements (Backgauge Movement) by Hand4.0 Manual OperationPress ele

Strona 30 - RAMMABLE

K4 - 31 234 567 8 9C0xDiPROGRAMMABLE4.0 Manual Operation45Starting the cut:Push both cut buttons (4) simultaneously.(Hold buttons until knife is on up

Strona 31 - Clamping and Cutting

K4 - 41 234 567 8 9C0xDiPROGRAMMABLE4.0 Manual OperationLight BarrierThe lightbarrier (17) forms a curtain of invisible beams in front of the knife.An

Strona 32 - Light Barrier

K4 - 5D1D2D3D4D5D6Display unit in the left-hand part of the light barrier (receiver side):Continuation: Light Barrier4.0 Manual OperationMeaning of LE

Strona 33 - Continuation: Light Barrier

K4 - 61 234 567 8 9C0xDiPROGRAMMABLE4.0 Manual OperationClamping with False Clamp PlateThe clamp plate avoids clamping marks on sensitive stock.Attach

Strona 34 - Air Table

K5A - 15.0Automatic Operation

Strona 35 - Automatic Operation

K5A - 2IntroductionA position (cut size) entered via numerical keyboard can be stored permanently.Any number of cut sizes necessary for the processing

Strona 36 - Introduction

K5A - 3Explanation of Program-Data-display:1 Program head (menu pictograph, program number (P: 1A) with memorysegment (S: 0) designation A )2 Data sec

Strona 37 - Basic Display: Program Data

K5A - 4Contin.: Basic Display: Program Data5.0 Automatic OperationConc. 1 Program Head shows:P: Program number of indicated program with memory segm

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K5A - 5Basic Display: Program Information5.0 Automatic OperationProgram Information display:display "memory segment"Press key The Program In

Strona 39

E - 41 234 567 8 9C0xDiPROGRAMMABLEControl Panel / Operating ElementsAutomatic ONAutomatic OFFProgram DataProgram InformationFunction Survey (Main Men

Strona 40

K5A - 6Press key The program-survey shows all stored programs of the selected memory with thefollowing data:(screen top): e.g.: - A - = memory "A

Strona 41

K5A - 75.0 Automatic OperationBasic display "Main Menu" (Function Survey):Press menu key The Main Menu (Function Survey) contains a selectio

Strona 42

K5A - 81 234 567 8 9C0xDiPROGRAMMABLE5.0 Automatic OperationCursor = indicatorThe basic displays contain two kinds of cursor :A. Cursor "step&quo

Strona 43 - 1/2"

K5A - 9Program data display:5.0 Automatic Operationafter 1. input: input section shows 30.735after 2. input : backgauge movesafter backgauge stops: me

Strona 44 - Deletion of a Wrong Input

K5A - 10Press < input section is deleted >1. Enter nominal position2. Press twice shortly< backgauge moves to nom. pos. forward or backward

Strona 45

K5A - 11Possible in all 4 basic monitor displays!1. Press key "Program Selection"< Selection menu appears;Assignment display in the rig

Strona 46 - Selecting a Program

K5A - 125.0 Automatic OperationSelecting a ProgramExample:Possible in all 4 basic monitor displays!Two calling modes:A. According to program numberB.

Strona 47

K5A - 131 234 567 8 9C0xDiPROGRAMMABLEContinuing: Selecting a Program5.0 Automatic OperationNumerical keyboardSelect a character using the cursor keys

Strona 48 - Storage of Measurements

K5A - 14Only in Program data display!1. Select free program2. Enter desired size with numerical keyboard (e.g. size 23,5 cm)3. Press key "Enter

Strona 49

K5A - 152. 42,5 cm1. 30,5 cm5.0 Automatic OperationSetting Up a Cutting Program, Example 1Two side trim on size DIN A3untrimmed size 31 x 43 cmCut siz

Strona 50

E - 5Explanation of Pictographs on the DisplayPre clamping timeClamping force gradeFeed markProgrammable ejectorExternal special functionsProgram func

Strona 51 - Correction of an Input Error

K5A - 165. 21,0 cm4. 42,0 cm1. 30,5 cm3. 29,7 cm2. 42,5 cm5.0 Automatic OperationSetting Up a Cutting Program, Example 2Four edge trim with following

Strona 52 - PROGPROGRAMMABLE

K5A - 17Correction of an Input Error5.0 Automatic OperationA. Correcting before storing(prior to pressing of key "Enter" ; nom.pos. is sho

Strona 53 - Running a Cutting Program

K5A - 181 234 567 8 9C0xDiPROGPROGRAMMABLE5.0 Automatic OperationAutomatic ON/OFFFuntion: Automatic backgauge advance to the next step numberafter cut

Strona 54

K5A - 195.0 Automatic OperationRunning a Cutting ProgramExample: Setting a cutting program, example 11. Call program 2A < display shows program dat

Strona 55 - Deletion of a Step Number

K5A - 20Press key "Program Information"The Program Information display shows information about the currently selectedprogram. These pieces

Strona 56

K5A - 215.0 Automatic OperationDeletion of a Step Number1. Select program < program data display appears >2. Select step (with cursor)3. Press k

Strona 57

K5A - 221 234 567 8 9C0xDiPROGPROGRAMMABLE5.0 Automatic OperationDeletion of One / Several Program(s)Possible variations: 1. Deleting in Program Data

Strona 58

K5A - 231 234 567 8 9C0xDiPROGPROGRAMMABLE5.0 Automatic OperationDeletion of Complete Memory1. Select Program Directory: press key < menu appears

Strona 59 - APROGRAMMABLE

K5A - 245.0 Automatic OperationInserting of Measurements into a Program1. Select program < program data display appears >2. Select step that wil

Strona 60 - Negative Sign

K5A - 251 234 567 8 9C0xDiPROGRAMMAPROGRAMMABLE5.0 Automatic OperationConditions: Automatic OFFThe digital and calculator keys enable 4 basic arithmet

Strona 61

E - 6Chapter Survey Page1.0 Technical Data/Machine Layout/Transport and Installation of Machine/Safety Relevant Machine Elements ...

Strona 62

K5A - 26Negative result of a calculation< minus (" - ") sign appears before number in input section >If this result is a cutting size

Strona 63

K5B - 11 234 567 8 9C0xDiPROGRAMMABLE5.0 Automatic OperationMachine Functions and Additional Functions (Menu Keys)Machine FunctionsMachine functions a

Strona 64 - Knife Compensation

K5B - 25.0 Automatic OperationMachine Function: Main Menu (Function Survey)Key "Main Menu" Key "Main Menu" includes the following

Strona 65 - Resting Time for Knife at BDC

K5B - 35.0 Automatic OperationSelect Language/Measuring UnitSelect "Main Menu" (Funtion survey)Press key < menu appears >Select func

Strona 66 - Maintenance Cut Counter

K5B - 4 Knife Compensation5.0 Automatic OperationCalibration to compensate for knifes of different thicknessSelect menu "Knife" with key Sel

Strona 67 - Preset Functions

K5B - 5Resting Time for Knife at BDCAdjustment of the time knife remains in its bottom dead center (BDC).Adjust time:1. Select menu "Knife"

Strona 68 - Continuing: Preset Functions

K5B - 65.0 Automatic OperationOperation: Shows maintenance intervals.Has been set to 100.000 cuts by manufacturer.Counter starts at "0" or o

Strona 69

K5B - 75.0 Automatic OperationPreset FunctionsSelection of "Main Menu (Function survey)": Correction of Current PositionBasic measurement =

Strona 70 - Block Programming

K5B - 85.0 Automatic OperationContinuing: Preset FunctionsSelect function: Scan Reference PositionIn the case of a machine malfunction the reference p

Strona 71

K5B - 95.0 Automatic OperationAdjustment of Display ContrastIn this menu image the display contrast can be adjusted in four steps.Procedure:Enter step

Strona 72

E - 7The Operating Instructions must be stored for future use!BAUM cutting machines form a part of the wide range of products manufactured by the BAUM

Strona 73

K5B - 10Selection of Block Programming with key Block Programming = automatic programmingBlcok Programming is fitted with graphic operator prompting f

Strona 74

K5B - 115.0 Automatic OperationSetting up a Block ProgrammingExample: Variation 1, selection: Angular cut1. Select cutting mode "Angular cut&quo

Strona 75

K5B - 125.0 Automatic OperationBlock ProgrammingConfirm the sheet orientation or turn sheet orientation (observe paper grain)Menu: 1 Sheet orient. OK2

Strona 76

K5B - 13Block Programming5.0 Automatic OperationExample: Variation 1, selection: Four trim cut1. Select "Four trim cut"2. Menu: 1 Orig.

Strona 77

K5B - 14Block Programming5.0 Automatic OperationFour trim cutwith labelsExample: Variation 3, selection : 3 Four trim cut with labels1. Select &quo

Strona 78

K5B - 15Block Programming5.0 Automatic OperationEnter Edge trim10. Enter "Edge trim width X", confirm with key 11. Enter "Edge trim wid

Strona 79

K5B - 16four-side trim withlabels and trim cutsright-handlay sideBlock Programming5.0 Automatic OperationExample: Concerning variant 3, selection: 2 f

Strona 80

K5B - 17Block Programming5.0 Automatic OperationEnter outside trim9. Enter outside trim "X" confirm with button 10. Enter outside trim "

Strona 81 - List of Additional Functions

K5B - 18Block Programming5.0 Automatic Operation20. Enter label sequence "X" confirm with button 21. Enter label sequence "Y" conf

Strona 82

K5C - 15.0 Automatic OperationKey "Additional Functions" Key "Additional Functions" includes the following operations*:Jogging m

Strona 84 - Sheet Size Tables

K5C - 21. Enter cut size2. Press key < additional function menu is opened >3. Enter number of desired Additional Function4. Press key < for

Strona 85 - Subtraction Repetition Unit

K5C - 3List of Additional Functions5.0 Automatic OperationAdditional function:Jogging markEjector OFFAir supply: air-table ONAir supply: air-table OFF

Strona 86

K5C - 4

Strona 87 - Menu Key: Machine Parameters

K5D - 1Key "Auxiliary Functions" Key "Auxiliary Functions" includes the following functions*:Cut and recordSheet size tablesGraph

Strona 88 - Prepressure Time

K5D - 25.0 Automatic Operation1. Select free program2. Press key "Auxiliary Functions"3. Select "Cut and record"4. Make cut &

Strona 89 - 6.0 Knife Change

K5D - 3Subtraction Repetition Unit5.0 Automatic OperationFast and easy programming of a sequence of equal cut sizes.Procedure:1. Move backgauge to des

Strona 90

K5D - 4

Strona 91 - Knife Change

K5E - 1Key "Machine Parameters" Key "Machine Parameters" includes the following functions*:Prepressure timeResting time for knife

Strona 92

K5E - 2With spongy or soft stock it is recommended to increase the clamping timebefore the actual cut.The adjusted pre-pressing time is the period bet

Strona 93 - Changing of Cutting Stick

K6 - 16.0 Knife ChangeThe knife may only be changed by personnel especially instructedfor this purpose!Always use the knife guard when changing or tra

Strona 94

K1 - 11.0Technical Data / Machine Layout / Transport and Installationof the Machine / Safety Relevant Machine Elements

Strona 95 - Malfunctions / Breakdowns

K6 - 21 234 567 8 9C0xDiPROGRAMMABLEThe knife change should only be carried out by specially trainedpersonnelTools required: 1 Knife wrench1 Knife gua

Strona 96

K6 - 3ef6.0 Knife ChangeKnife ChangeMounting the knife1. Replace cutting stick or turn same over (see page K6 - 5)2. Loosen safety screw (k).3. Turn a

Strona 97 - Auxiliary mode

K6 - 41 234 567 8 9C0xDiPROGRAMMABLEKnife adjustment1. Bring turning knob (i), located beneath the front table, to position "Knifechange".2.

Strona 98 - Risk of injury!

K6 - 5normal turnover replaceABC6.0 Knife changeChanging of Cutting StickThe BAUM sinus cutting sticks are made of tough plastic material.Through its

Strona 100

K7 - 1Malfunctions / Breakdowns7.0

Strona 101 - PROGRAMMABLE

K7 - 2Electrical Malfunctions / Breakdowns7.0 Malfunctions / BreakdownsElectrical malfunctions of the machine will appear in the status display in pla

Strona 102

K7 - 3Start - Up Breakdown: Scan Reference Point / Auxiliary ModeMalfunction: After machine has been started, display shows"SCAN REFERENCE POINT&

Strona 103

K7 - 41 234 567 8 9C0xDiPROGRAMMABLEMechanical Breakdown: Rupture of a Knife Bar / Clamp Recuperating Spring7.0 Malfunctions/BreakdownsBreakdown: Knif

Strona 104 - BAUM USA

K8 - 18.0MaintenancePrior to any maintenance work, cut off machine anddisconnect power supply.Caution!All cables designated , and all cables with ora

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